Maximum performance with minimum weight

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Weight optimisation

Designed & manufactured by KettenWulf

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Maximum optimisation!

Our specialised solutions for optimising the weight of conveyor chains ensure maximum performance with minimum material usage. We use high-quality materials and innovative manufacturing techniques that reduce weight and increase the robustness and reliability of our chains.

Benefit from lower operating costs, less wear and improved overall performance of your conveyor systems. Rely on our expertise and optimise your processes with lighter yet powerful conveyor chains.

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FEM tools

KettenWulf uses the latest FEM tools to determine the load limits of the individual products, thereby achieving the appropriate operational reliability.  

By using these tools as early as the development phase of chains and other components, we can calculate and simulate stresses and deformations of the components. This allows us to identify and avoid design errors even before series production begins. 

In addition to eliminating weak points, the products can also be specifically optimised for weight using FEM analyses. This targeted geometry optimisation reduces the operational weights of the products by up to 30% in some cases. This weight reduction entails less handling effort and significantly reduces energy consumption for long-term sustainable system operation.

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Sprocket with weight optimisation

KettenWulf sprockets with weight optimisation offer an ideal combination of high load capacity and reduced weight. Modern production technologies optimise the sprockets, making them significantly lighter while maintaining their high strength. This brings numerous advantages in operation:

  • Improved energy efficiency: The reduced weight minimises the energy required to move the machines and thus increases overall energy efficiency.
  • Longer service life: The optimised design reduces wear and stress on the components, resulting in a longer service life for the sprockets.
  • Cost savings: Lower material costs and greater efficiency mean lower operating costs.

KettenWulf sprockets with weight optimisation – for better performance and cost efficiency!

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KettenWulf Betriebs GmbH
Zum Hohenstein 15
D-59889 Eslohe-Kückelheim
Germany

T + 49.(0) 2973.801 0
F + 49.(0) 2973.801 228
service@kettenwulf.com

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